In order to advance understanding of the burr formation process, a series of finite element models are introduced. First, a finite element model of the burr formation of two-dimensional orthogonal cutting is introduced and validated …
Publications
Influence of Exit Surface Angle on Drilling Burr Formation
The influence of an exit surface angle on drilling burr formation was analyzed. The experimental research found that a burr forms on only a certain portion of a hole when an exit surface is not …
A Study on Tribology in Minimal Quantity Lubrication Cutting
Despite the fact that minimal quantity lubrication (MQL) machining produces almost similar cutting performance to conventional flood supply machining while using much less metal working fluid (MWF), it has not been fully utilized in industry …
Investigation of Adsorption Behaviour of Lubricants in Near-Dry Machining
Near-dry machining (NDM) is a technology with many ecological and economic benefits that uses very small amounts of metal working fluid (MWF). In order to increase the applications of this technology, the tribological mechanism during …
Surface and Edge Quality Variation in Precision Machining of Single Crystal and Polycrystalline Materials
The surface and edge quality of single-crystal and polycrystalline copper workpieces has been observed to vary significantly as a function of crystallographic orientation. On the precision scale, the chip formation process is influenced by the …
Variation in Machinability of Single Crystal Materials in Micromachining
For practical application of micromechanical machining, four levels of process realization are required; fundamental understanding of process physics, development of microplanning (processing parameter optimization), macroplanning (tool path planning), and design optimization. This study surveyed the …
Recent Advances in Mechanical Micromachining
This paper reviews some of the main drivers, developments and future requirements in the field of micromanufacturing as related to the machining process from the perspective of the recent research and development literature. For the …
The Influence of Cutting Edge Sharpness on Surface Finish in Facing with Round Nosed Cutting Tools
The range of and particularly the minimum surface roughnesses achievable mainly with cemented carbide but also with single crystal diamond round nosed turning and facing inserts has been experimentally studied, machining aluminium and steel on …
Surface Finishes from Turning and Facing with Round Nosed Tools
The range of surface roughnesses, and particularly the minimum roughnesses, achievable mainly with cemented carbide but also with single crystal diamond round nosed turning and facing inserts, has been experimentally studied, machining aluminium on engineering …
A Study on Initial Contact Detection for Precision Micro-mold and Surface Generation of Vertical Side Walls in Micromachining
The surface quality and the dimensional accuracy are important criteria for micro-mold production, specially for micro-fluidic devices. Important cutting parameters that affect the quality of vertical side walls created by the peripheral cutting edge in …